Sofa Manufacturing at Living Style Furniture
Living style Furniture Co., Ltd. is an upholstered furniture Corner Sectional Sofas manufacturer based in Haining, Zhejiang, China, producing modern residential and contract seating for wholesalers, importers, retailers and hotel project buyers. Our range covers fixed three-seater sofas, chaise-and-loveseat sets, armless modular systems, corner sectionals, recliners and sofa beds, upholstered in woven fabric, chenille, velvet, boucle, faux wool and genuine leather.
Orders are placed from the ready-to-order catalogue or developed from your drawings, dimensions and sample references through our ODM custom service. Operating as a direct factory, we keep pricing tied to production cost and hold MOQ flexible so a new sofa line can be tested before it is rolled out.
- Fabric, leather and modular constructions produced within one upholstery programme
- OEM and ODM work covering sizes, covers, colours, leg finishes and private label
- Pre-production samples for design confirmation before bulk cutting
- Multi-step quality control from raw material intake to final inspection
- Export documentation, seaworthy packing and container loading handled by our own team
Sofa Types in Our Production Range
Four families cover most residential and hospitality layouts. Each is built to the same frame and cushion standards, with the difference sitting in footprint, seat geometry and the accessories supplied with the set.
Modular sectional systems
Armless and corner modules joined by concealed hardware, with ottomans, storage ottomans and optional integrated tables. The Cooler-Table Modular Sectional Sofa Set shows the format: 88×95×90cm armless modules, 95×95×90cm corners, an 88×88×48cm storage ottoman and a 98×37×72cm cooler table with refrigerated compartment, wireless charging pad and touch-controlled lamp.
Chaise and loveseat sets
Paired seating built on hardwood frames with foam-wrapped high-resilience cushioning and rounded arm, seat-front and cushion edges. Typical reference sizes are a 165×125×73cm chaise with a 155×95×73cm loveseat, suited to suites and living rooms where a full sectional would overcrowd the plan.
Italian-style low-profile sectionals
Low, clean silhouettes with independently connecting pieces: 96×95×75.5cm armless seats, 95×110×75.5cm corners and a 95×95×45cm ottoman that works as footrest, extra perch or tray table. The relaxed seat height suits lounging rather than upright conversation.
Statement fabric and leather sofas
Plush velvet modulars, waffle-texture chenille and faux-wool chaise sectionals, PU-trim plush pieces, French tufted and bubble-cloud silhouettes, and the Chesterfield genuine leather three-seater for executive lounges, club rooms and lobby seating.
Frame, Cushion and Upholstery Construction
Durability in a sofa is decided before the cover goes on. We specify the frame and seat build against the load pattern of the intended setting, so hotel lounge seating and residential living-room pieces are not built to the same assumptions.
- Frames: kiln-dried solid pine with MDF reinforcement in load-bearing sections on modular pieces; hardwood frames on fixed sets such as the chaise-and-loveseat pairing.
- Seat suspension: pocket-coil spring units wrapped in high-density resilient foam, so cushions compress evenly and recover instead of taking a permanent set.
- Back cushions: heavy-duty zipper attachment on selected models, which holds the filling in place and allows covers to be removed for cleaning or replacement.
- Upholstery: woven fabric, chenille, velvet, boucle, faux wool, textured weaves, PU trim and genuine leather, with colour and hand-feel samples supplied for approval.
- Connectors: concealed hardware between modules, allowing layouts to be pulled apart or re-joined without tools at the joint.
- Integrated functions: refrigerated compartments, wireless charging and touch-controlled lighting on cooler-table units, with the electrical specification confirmed per destination market.
Application Fit Across Residential and Contract Projects
Matching the family to the room is the first configuration decision. The matrix below reflects the sizes and constructions we currently produce and the project data we confirm before quoting.
| Sofa family |
Typical configuration |
Where it fits |
Specifications we confirm |
| Modular sectional with cooler table |
Seven pieces: armless plus corner modules, storage ottoman, smart table |
Open-plan living rooms, hotel and serviced-apartment lounges |
Module count, layout footprint, voltage and plug type for the table unit |
| Chaise and loveseat set |
Chaise 165×125×73cm plus loveseat 155×95×73cm |
Hotel suites, dens, smaller living rooms |
Seat height, cushion firmness, cover cleaning method |
| Italian-style sectional and ottoman set |
Armless 96×95×75.5cm, corner 95×110×75.5cm, ottoman 95×95×45cm |
Contemporary residential, show flats, reception areas |
Low seat height, left/right orientation, fabric direction |
| French and retro fabric sofas |
Fixed three-seater with tufting or rounded bubble silhouette |
Boutique hotels, cafés, retail interiors, styled residential |
Tufting pattern, fabric texture, colour fastness to light |
| Chesterfield genuine leather three-seater |
Fixed three-seat frame with buttoned detailing |
Executive lounges, clubs, hotel lobbies |
Hide selection, seam and button layout, leg finish |
| Recliner sofas and sofa beds |
Motion seating and convertible frames |
Home theatre rooms, guest rooms, compact apartments |
Mechanism type, wall clearance, mattress specification |
Modular Layout and Installation Planning
Modular seating is bought as a set but installed in one specific room, so layout is settled before production. Armless and corner units can be arranged as an L, a U or a straight run, and the same pieces can be separated later into independent seating zones without changing the order.
- Footprint drawing with module count, corner positions and ottoman placement
- Access route check: door widths, lift dimensions, stair turns and corridor clearance
- Floor protection and glide specification for hard floors or carpet
- Pattern repeat and pile direction reviewed across adjacent modules so seams read continuously
- Electrical supply position confirmed where a cooler table or charging module is specified
Customization, OEM and ODM Development
Our catalogue is a starting point rather than a fixed list. Sizes, seat depths, upholstery, colours, leg finishes and overall dimensions can all be adjusted, and private label programmes are supported with your branding on labels and packaging.
For new development we work from sketches, technical drawings or a physical reference sample, then follow global furniture trends to build sofa lines aimed at European, North American, Middle Eastern and Southeast Asian markets. Complementary pieces complete a room package, including the Chair range of leisure and dining seating and co-ordinated bedroom furniture.
Quality Control, Sampling and Inspection
Each sofa passes multiple checks across the production run. Raw materials are inspected on arrival, frame assembly and upholstery are monitored in process, and finished pieces are tested before packing.
- Pre-production sample supplied for design, dimension and cover confirmation
- In-process monitoring of frame joints, foam density, seam alignment and connector fit
- Final inspection of stitching, tufting, hardware function and colour consistency against the approved sample
- Packing check on carton strength, corner protection and labelling before loading
Packing, Container Loading and Export Documentation
Sofas ship with seaworthy packing: protective wrapping on upholstery, reinforced corners and cartons specified for stacked container freight. We plan load configuration by model and quantity, then handle the export documentation that accompanies the shipment.
Where a project mixes sofas with other categories, loading is consolidated so container space is used efficiently across the whole order.
Information We Use to Configure Your Solution
A sofa quotation is only accurate when it is built on the real requirement. These are the inputs we work from:
- Model reference or drawings, plus target dimensions and seat count
- Room plan or layout sketch with module arrangement and ottoman placement
- Upholstery choice: fabric or leather type, colour, and any abrasion or light-fastness requirement your market applies
- Frame, foam and cushion firmness expectations for the intended setting
- Leg finish, connector type and any integrated electrical function with destination voltage
- Order quantity per model and per container, and whether a sample is required first
- Labelling, barcode and packaging requirements, including private label artwork
- Destination port, delivery schedule and any documentation the import process requires
Frequently Asked Questions
Which sofa types does Living Style Furniture produce?
We produce fabric sofas, leather sofas, corner sectionals, modular sectional systems, chaise-and-loveseat sets, recliner sofas and sofa beds. Upholstery options include woven fabric, chenille, velvet, boucle, faux wool and genuine leather, and the same production programme serves home, hotel and catering projects.
Can you build sofas to our own drawings and dimensions?
Yes. Through our ODM custom service we develop from sketches, technical drawings or a reference sample, adjusting size, seat depth, cover, colour, leg finish and detailing. A pre-production sample is issued for confirmation before bulk production begins.
What is the minimum order quantity for a sofa order?
MOQ is kept flexible, so wholesalers, importers, retailers and hotel project buyers can start with a small trial quantity and scale into repeat container orders once the model and cover are approved.
How is quality checked before shipment?
Multiple checks run from incoming raw material inspection through frame and upholstery monitoring to a full final inspection of finished sofas, followed by a packing check. Results are reviewed against the approved pre-production sample before the container is loaded.
How are sofas packed and shipped?
Upholstery is wrapped and protected, corners are reinforced and cartons are specified for stacked container freight. We handle export documentation, seaworthy packing and container loading, and can consolidate sofas with other furniture from our range in the same shipment.